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Customized
HYTON
84749000
Mining Industry Metal Shredder Wear Parts Alloy Steel Shredder Hammer
Product Description
Hyton Provide One-stop Wear&Spare Parts Solution for Metal Shredder Machine, mainly include: Manganese Shredder Hammers, Alloy Steel Shredder Hammers, TIC Inserts Shredder Hammers, Shredder Grates, Shredder Anvils Breaker Bars, Shredder Caps, Shredder Grids and Segments, Shredder Ejection Doors, Shredder Wear Plates and other customer’s custom parts.
Shredder hammers play a very important role in a metal scrap shredder. Hammers impart the enormous kinetic energy of a shredder’s spinning rotor onto the metal being shredded. You can choose the different materials for your hammer.
| Product Name | Alloy Steel Shredder Hammers |
| Material | Mn13Cr2, Mn18Cr2, Mn22Cr2, 30CrNiMo and 45CrNiMo, low alloy steel, Mn14Cr2, Mn18Cr2 with tungsten carbide insert and other custom materials |
| Hardness | 50-64 HRC |
| Molding Process | Water-glass sand casting or lost form casting |
| Heat Treatment | Anneal, Quenching, Tempering |
| Payment | L/C, Western Union, D/P, D/A, T/T, MoneyGram |
| Lead Time | 4 weeks |
Chemical Component
High Manganese Shredder Hammers
Our manganese shredder hammer span life can 50% more than other suppliers. The manganese materials mainly are: Mn13Cr2, Mn18Cr2, Mn22Cr2. Compared with low alloy steel castings, manganese shredder hammer has a very high resistance to crack propagation.
Mn13Cr2 | ||||||
Material % | C | Si | Mn | Cr | P | S |
1.05-1.35 | 0.40-0.90 | 11.50-14.50 | 1.50-2.50 | ≤0.07 | ≤0.07 | |
Mn18Cr2 | ||||||
Material % | C | Si | Mn | Cr | P | S |
1.20-1.35 | 0.40-0.90 | 16.00-19.00 | 1.50-2.50 | ≤0.07 | ≤0.07 | |
Mn22Cr2 | ||||||
Material % | C | Si | Mn | Cr | P | S |
1.30-1.50 | 0.40-0.90 | 19.50-22.50 | 2.00-3.00 | ≤0.07 | ≤0.07 | |
Alloy Steel Shredder Hammers
We also can cast a shredder hammer by 30CrNiMo and 45CrNiMo alloy steel. Under this material, the shredder hammer can get different hardness: The bar of the shredder hammer’s hardness around: 35-40 HRC, The working area of the shredder hammer’s hardness around 52-60 HRC. Due to different hardness, the shredder hammer can get more span life.
30CrNiMo | |||||||
C | Si | Mn | P | S | Cr | Mo | Ni |
0.26-0.34 | 0.4 | 0.3-0.6 | 0.035 | 0.035 | 1.8-2.2 | 0.3-0.5 | 1.8-2.2 |
45CrNiMo | ||||||||
C | Si | Mn | P | S | Cr | Mo | Ni | V |
0.44-0.49 | 0.15-0.35 | 0.6-0.90 | ≤0.015 | ≤0.020 | 0.90-1.20 | 0.90-1.10 | 0.40-0.70 | 0.05-0.15 |
Low Alloy Steel Shredder Hammers
Hyton's low alloy steel hammer head has the advantages of high hardness at the working end, good wear resistance, low hardness at the installation end, good impact toughness, non fracture during use, and long span life. The hardness of the installation end of the hammer reaches 37-43, and the hardness of the working end reaches 54-61.
Low Alloy Steel | ||||||||||
C | Si | Mn | P | S | Cr | Mo | Ni | V | AI | Zr |
0.44-0.58 | 1.0-1.5 | 0.3-0.8 | ≤0.015 | ≤0.015 | 0.80-1.20 | 0.30-0.60 | 0.80-1.20 | 0.10-0.15 | 0.01-0.035 | 0.02-0.04 |
TIC Inserts Shredder Hammers
Hyton offers design and wears life analysis with three common alloys for improved wear life: Mn14Cr2, Mn18Cr2 with tungsten carbide insert. Under this material, TIC inserts shredder hammer can get better metallurgy for longer wear life and significant cost savings. Its span life can be 2.5-3 times than normal manganese shredder hammer.
Our Advantages
Extended tool life thanks to an excellent wear resistance
Proven efficiency and reliability thanks to a good ratio of hardness and toughness
Durability
The special alloy is harder in key areas to help maintain the original shape of the hammer for as long as possible, resulting in a longer hammer life.
Efficiency
Our alloy hammer is more forgiving in the right spots – offering the hardness of the alloy and better tolerance against non-shreddables. They undergo a special heat treatment that makes them gentle on the hammer pins but hard on scrap.
Reliability
Our alloy hammer requires less frequent maintenance intervals and delivers a lower cost- per-ton at the end of the life cycle.
Company Profile
Ma'anshan Hyton Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the large-scale engineering machinery wear-resisting casting industry in Anhui Province, Maanshan City. As a new high-tech enterprise professionally manufacturing wear-resisting casting product which specialized in manufacturing and research of Mining Machine wear and spare parts. After ten years of rapid development, Hyton has now become a renowned enterprise in China's wear-resisting casting industry; it has become one of the famous supplier of wear and spare parts for crusher and concrete mixer. Located in the New Material Industrial Park, Bowang High-Tech Zone, Ma'anshan City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With three gas trolley heat treatment furnace and pusher-type furnace full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings.
Product Process
Packing and shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
After goods well packaged, we need only 1 day ship goods to shanghai port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.
Our Advantages
1）Our shredder hammers have been tried, tested, and installed in many shredder locations around the world. 2）We have many rich experience engineers who can help you maximize your parts span life and minimize your purchase cost. 3）We supply various material choices for you, no matter manganese steel or alloy steel. 4）Your inquiry related to our product & price will be rapidly. 5）Well trained & experienced staff are to answer all your inquiries in English of course. 6）Your business relationship with us will be confidential to any third party. 7）One stop purchase service: extensive range of products for qualified offering 8）We response to client's inquiry within 12 hours.
FAQ
1.Q: What kind of products do you make? A: We specialize in Metal Shredder Machine Wear&Spare Parts, such as Shredder Hammers, Shredder Grates, Shredder Anvils Breaker Bars, Shredder Caps, Shredder Grids and Segments, Shredder Ejection Doors, Shredder Wear Plates and other customer’s custom parts.
2.Q: What kind of material do you offer? A: High Manganese Steel, Alloy Steel, High Manganese Steel with tungsten carbide insert and other customer’s custom materials.
3.Q: What is your time of delivery? A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks. 4.Q: How to test your quality? A: We will show you material inspection and measurement inspection after finishing the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.
Mining Industry Metal Shredder Wear Parts Alloy Steel Shredder Hammer
Product Description
Hyton Provide One-stop Wear&Spare Parts Solution for Metal Shredder Machine, mainly include: Manganese Shredder Hammers, Alloy Steel Shredder Hammers, TIC Inserts Shredder Hammers, Shredder Grates, Shredder Anvils Breaker Bars, Shredder Caps, Shredder Grids and Segments, Shredder Ejection Doors, Shredder Wear Plates and other customer’s custom parts.
Shredder hammers play a very important role in a metal scrap shredder. Hammers impart the enormous kinetic energy of a shredder’s spinning rotor onto the metal being shredded. You can choose the different materials for your hammer.
| Product Name | Alloy Steel Shredder Hammers |
| Material | Mn13Cr2, Mn18Cr2, Mn22Cr2, 30CrNiMo and 45CrNiMo, low alloy steel, Mn14Cr2, Mn18Cr2 with tungsten carbide insert and other custom materials |
| Hardness | 50-64 HRC |
| Molding Process | Water-glass sand casting or lost form casting |
| Heat Treatment | Anneal, Quenching, Tempering |
| Payment | L/C, Western Union, D/P, D/A, T/T, MoneyGram |
| Lead Time | 4 weeks |
Chemical Component
High Manganese Shredder Hammers
Our manganese shredder hammer span life can 50% more than other suppliers. The manganese materials mainly are: Mn13Cr2, Mn18Cr2, Mn22Cr2. Compared with low alloy steel castings, manganese shredder hammer has a very high resistance to crack propagation.
Mn13Cr2 | ||||||
Material % | C | Si | Mn | Cr | P | S |
1.05-1.35 | 0.40-0.90 | 11.50-14.50 | 1.50-2.50 | ≤0.07 | ≤0.07 | |
Mn18Cr2 | ||||||
Material % | C | Si | Mn | Cr | P | S |
1.20-1.35 | 0.40-0.90 | 16.00-19.00 | 1.50-2.50 | ≤0.07 | ≤0.07 | |
Mn22Cr2 | ||||||
Material % | C | Si | Mn | Cr | P | S |
1.30-1.50 | 0.40-0.90 | 19.50-22.50 | 2.00-3.00 | ≤0.07 | ≤0.07 | |
Alloy Steel Shredder Hammers
We also can cast a shredder hammer by 30CrNiMo and 45CrNiMo alloy steel. Under this material, the shredder hammer can get different hardness: The bar of the shredder hammer’s hardness around: 35-40 HRC, The working area of the shredder hammer’s hardness around 52-60 HRC. Due to different hardness, the shredder hammer can get more span life.
30CrNiMo | |||||||
C | Si | Mn | P | S | Cr | Mo | Ni |
0.26-0.34 | 0.4 | 0.3-0.6 | 0.035 | 0.035 | 1.8-2.2 | 0.3-0.5 | 1.8-2.2 |
45CrNiMo | ||||||||
C | Si | Mn | P | S | Cr | Mo | Ni | V |
0.44-0.49 | 0.15-0.35 | 0.6-0.90 | ≤0.015 | ≤0.020 | 0.90-1.20 | 0.90-1.10 | 0.40-0.70 | 0.05-0.15 |
Low Alloy Steel Shredder Hammers
Hyton's low alloy steel hammer head has the advantages of high hardness at the working end, good wear resistance, low hardness at the installation end, good impact toughness, non fracture during use, and long span life. The hardness of the installation end of the hammer reaches 37-43, and the hardness of the working end reaches 54-61.
Low Alloy Steel | ||||||||||
C | Si | Mn | P | S | Cr | Mo | Ni | V | AI | Zr |
0.44-0.58 | 1.0-1.5 | 0.3-0.8 | ≤0.015 | ≤0.015 | 0.80-1.20 | 0.30-0.60 | 0.80-1.20 | 0.10-0.15 | 0.01-0.035 | 0.02-0.04 |
TIC Inserts Shredder Hammers
Hyton offers design and wears life analysis with three common alloys for improved wear life: Mn14Cr2, Mn18Cr2 with tungsten carbide insert. Under this material, TIC inserts shredder hammer can get better metallurgy for longer wear life and significant cost savings. Its span life can be 2.5-3 times than normal manganese shredder hammer.
Our Advantages
Extended tool life thanks to an excellent wear resistance
Proven efficiency and reliability thanks to a good ratio of hardness and toughness
Durability
The special alloy is harder in key areas to help maintain the original shape of the hammer for as long as possible, resulting in a longer hammer life.
Efficiency
Our alloy hammer is more forgiving in the right spots – offering the hardness of the alloy and better tolerance against non-shreddables. They undergo a special heat treatment that makes them gentle on the hammer pins but hard on scrap.
Reliability
Our alloy hammer requires less frequent maintenance intervals and delivers a lower cost- per-ton at the end of the life cycle.
Company Profile
Ma'anshan Hyton Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the large-scale engineering machinery wear-resisting casting industry in Anhui Province, Maanshan City. As a new high-tech enterprise professionally manufacturing wear-resisting casting product which specialized in manufacturing and research of Mining Machine wear and spare parts. After ten years of rapid development, Hyton has now become a renowned enterprise in China's wear-resisting casting industry; it has become one of the famous supplier of wear and spare parts for crusher and concrete mixer. Located in the New Material Industrial Park, Bowang High-Tech Zone, Ma'anshan City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With three gas trolley heat treatment furnace and pusher-type furnace full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings.
Product Process
Packing and shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
After goods well packaged, we need only 1 day ship goods to shanghai port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.
Our Advantages
1）Our shredder hammers have been tried, tested, and installed in many shredder locations around the world. 2）We have many rich experience engineers who can help you maximize your parts span life and minimize your purchase cost. 3）We supply various material choices for you, no matter manganese steel or alloy steel. 4）Your inquiry related to our product & price will be rapidly. 5）Well trained & experienced staff are to answer all your inquiries in English of course. 6）Your business relationship with us will be confidential to any third party. 7）One stop purchase service: extensive range of products for qualified offering 8）We response to client's inquiry within 12 hours.
FAQ
1.Q: What kind of products do you make? A: We specialize in Metal Shredder Machine Wear&Spare Parts, such as Shredder Hammers, Shredder Grates, Shredder Anvils Breaker Bars, Shredder Caps, Shredder Grids and Segments, Shredder Ejection Doors, Shredder Wear Plates and other customer’s custom parts.
2.Q: What kind of material do you offer? A: High Manganese Steel, Alloy Steel, High Manganese Steel with tungsten carbide insert and other customer’s custom materials.
3.Q: What is your time of delivery? A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks. 4.Q: How to test your quality? A: We will show you material inspection and measurement inspection after finishing the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.